test 5 multi cylinder hydraulic cone crusher

HP Multi-Cylinder Hydraulic Cone Crusher

Feed Size:
≤ 350 mm
Capacity:
45-600T/H
Applicable Materials:
River pebbles, basalt, granite, iron ore
Application Range:
Widely used in mining, smelting, building materials, highways, railways, water conservancy and chemical industries.

The crushing of medium-to-high hardness metallic ores represents the core application domain for hydraulic cone crushers, which are specifically designed for the medium and fine crushing of hard materials such as granite, basalt, and iron ore. Leveraging their exceptional particle shape control capabilities, hydraulic cone crushers are extensively employed in the production of high-quality manufactured sand.

Description

Product Overview

The hydraulic cone crusher is a modern medium-fine crushing device integrating mechanical, hydraulic, electrical and intelligent control systems. This equipment employs a hydraulic system in place of traditional spring mechanisms, achieving fully automated control over discharge opening adjustment, oversize protection, and cavity cleaning operations. Its unique laminar crushing principle utilises multi-point hydraulic control to precisely synchronise the swinging frequency and stroke of the moving cone. This subjects materials to multiple compressions and impacts within the crushing chamber, enabling effective processing of medium-to-high hardness materials while delivering uniform particle shape and high cubic content. The intelligent control system continuously monitors operational parameters, automatically optimising chamber configuration and working conditions to maintain crushing efficiency while significantly reducing energy consumption. With its intelligent operation, high productivity, low energy consumption, and stable reliability, the hydraulic cone crusher has become the core crushing equipment for large and medium-sized mining operations and aggregate projects.


Working Principle

During operation of the HP hydraulic cone crusher, the motor drives the eccentric sleeve to rotate via a V-belt, drive shaft, and bevel gear pair. Under the action of the eccentric sleeve, the movable cone performs a swinging motion, causing the movable and fixed cones to alternately approach and separate. Material within the crushing chamber is continuously crushed through compression and impact, with the crushed material discharged from the lower section.

HP Multi-Cylinder Hydraulic Cone Crusher Core Components

1. Main Frame and Transmission System
A high-strength monobloc cast frame provides core support. The motor drives the horizontal shaft and a pair of spiral bevel gears via pulleys, causing the eccentric sleeve to rotate around the fixed main shaft.

2. Crushing Core Assembly
Comprising the moving cone assembly (fitted with the upper crushing wall) and fixed cone assembly (fitted with the upper bowl liner). The moving cone performs a swinging motion driven by the eccentric sleeve, achieving continuous compression crushing of materials.

3. Hydraulic System
Comprising multiple locking/release hydraulic cylinders, a hydraulic power unit, and piping. This system manages functions including oversize material protection, discharge opening adjustment, and frame locking, forming the core of the equipment’s automated control.

4. Adjustment and Lubrication System
The adjustment ring alters the fixed cone position to regulate discharge opening size. An independent lubrication system employs thin oil to lubricate and cool all bearings and friction pairs.

Features

  • High-efficiency laminated crushing, high output with excellent quality

Employing the principle of laminar crushing, material within the crushing chamber undergoes not only compression from the liner plates but, more significantly, mutual collision and grinding between particles. This achieves higher crushing efficiency, producing cubical-shaped particles with minimal needle and flake content and a high proportion of fine-grained material. It is particularly well-suited to meeting stringent aggregate specifications.

  • Fully hydraulic operation, intelligent and convenient

The equipment employs hydraulic operation throughout all functions, from safety measures and cavity cleaning to adjustment and locking. The discharge opening can be precisely adjusted via a hydraulic motor, enabling remote control. In the event of blockages, the hydraulic cavity cleaning function swiftly restores production, significantly reducing downtime and manual labour intensity.

  • Overcurrent protection is reliable, ensuring stable operation

Equipped with a bidirectional iron release hydraulic cylinder system. When non-crushable objects (such as iron blocks) enter the crushing chamber, the hydraulic system automatically releases to expel the foreign material, subsequently resetting automatically. This effectively safeguards the core components of the main unit from damage, eliminating the need for shutdown maintenance required by spring cone crushers.

  • Sturdy and durable construction with low maintenance costs

The frame and spindle are constructed from high-strength alloy steel, ensuring robustness and durability. The thickened liner design guarantees an extended service life. The unique labyrinth seal and oil-lubrication system effectively block dust ingress, ensuring clean lubrication of critical friction pairs (such as bronze bushings), thereby reducing maintenance frequency and overall operating costs.

Technical Parameters

Model Fractured cavity type Standard type Brachycephalic type Power Production capacity Gross weight (tons)
Cavity 给料口尺寸 排料口尺寸Discharging Size(MM) 给料口尺寸 排料口尺寸Discharging Size(MM)
Feeding Size(MM) Feeding Size(MM)
XHP200 Extra Coarse (BC) 132-200 90-250 14
Coarse (C) 185 19 76 10
Medium (m) 125 17 54 6
Fine(F) 95 13 23 6
Ultrafine (BF) 10 5
XHP300 Extra Coarse (BC) 230 25 180-250 110-440 19.96
Coarse (C) 210 20 75 10
Medium (m) 150 15 50 8
Fine(F) 105 10 20 6
Ultrafine (BF) 20 6
XHP400 Extra Coarse (BC) 295 30 280-355 140-630 28.72
Coarse (C) 250 25 90 10
Medium (m) 195 20 50 8
Fine(F) 110 14 40 6
Ultrafine (BF) 30 6
XHP500 Extra Coarse (BC) 330 30 355-450 175-790 38
Coarse (C) 285 25 90 13
Medium (m) 200 20 55 10
Fine(F) 133 16 40 8
Ultrafine (BF) 35 6
XHP800 Extra Coarse (BC) 353 32 550-630 260-1200 64.1
Coarse (C) 297 32 160 13
Medium (m) 250 25 100 10
Fine(F) 220 16 50 5
Ultrafine (BF)